Application definition
Record every component and variant, drawing revision, finish, accepted orientation, sustained rate, space, utilities and site standard.
ENGINEERING PROCESS
Turn the real component, required hand-off and operating conditions into measurable trials, defined interfaces and a documented acceptance route.
SAMPLE-LED DELIVERY
Each stage removes a different uncertainty while decisions are still practical to change.
Record every component and variant, drawing revision, finish, accepted orientation, sustained rate, space, utilities and site standard.
Test the proposed movement, separation, orientation, inspection or grasp strategy against agreed production samples.
Define layout, equipment principle, buffers, hand-off, signals, safety boundary, responsibilities and acceptance philosophy.
Develop tooling, controls, vision recipes, robot paths, guarding, access, documentation and changeover provisions.
Run the agreed sample population and verify rate, quality, replenishment, alarms, recovery, safety and documentation.
Install, connect, commission, train and support the move from controlled test conditions to production operation.
FACTORY ACCEPTANCE
A good FAT does more than run ideal parts at a short peak rate. It proves the agreed production behaviours within the supplied scope.
| Test area | Example evidence | Why it matters |
|---|---|---|
| Sample population | Identified production lots, variants and agreed difficult parts | Links the result to known component conditions |
| Sustained accepted rate | Timed output at the final hand-off under normal replenishment | Avoids confusing internal peak movement with usable production |
| Buffer behaviour | Track full, downstream stop, restart and starvation response | Shows how the cell behaves around real line interruptions |
| Fault & recovery | Defined jams, empty hopper, sensor fault and operator recovery | Confirms safe, understandable return to production |
| Changeover | Tools, settings, recipes, time and verification | Protects availability across the planned format range |
| Safety & documentation | Safety functions, alarms, manuals, drawings and training records | Supports handover and lifecycle ownership |

PREPARE THE APPLICATION
Use the complete system specification checklist
PROJECT ASSESSMENT
We will help define the right starting architecture, the evidence needed for selection and the interfaces that belong in the project scope.