ASSEMBLY AUTOMATION

Automated fastener, pin and insert feeding for assembly stations.

Complete feeding systems for automated drivers, presses, insertion stations, robots and controlled operator assembly.

REPEATABLE ASSEMBLY INPUT

Reliable assembly starts before the tool reaches the part.

Screws, nuts, washers, pins, rivets, bushes and inserts can tangle, overlap, nest or arrive in several stable attitudes. The feeding cell must control these behaviours before the assembly cycle calls for a component.

The final presentation may be a blow-feed tube, shuttle, escapement, precision pick point, nest or insertion tool. Each route creates different demands for orientation, buffer pressure, sensing and fault recovery.

STATION INTERFACES

Engineer the last 300 millimetres as carefully as the feeder.

The most critical tooling often sits between the end of the track and the assembly operation.

01

Automatic screwdriving

Singulate, confirm and blow or place one screw at the driver without thread damage or doubles.

02

Press & insertion

Present pins, bushes, seals or inserts to a fixed nest or robot at a repeatable datum.

03

Robotic assembly

Create a known pick face, verify availability and give the robot clean gripper access.

04

Manual assisted assembly

Deliver counted or one-at-a-time components to an ergonomic, sensor-confirmed pick point.

05

Multi-component assembly

Coordinate several feeders, buffers and station requests through one cell controller.

06

Error-proofing

Use presence, height, orientation or selected feature checks before release to the station.

Industrial screw bowl feeder with escapement and pneumatic tooling

FASTENER FEEDING RISKS

Control tangles, threads and queue pressure.

The feeder must manage the difficult part population, not only the easiest samples. Long shanks, open features, burrs, mixed sizes, oil and damaged threads can all destabilise automatic presentation.

  1. Separate mixed or damaged incoming parts
  2. Protect threads and cosmetic surfaces
  3. Reject wrong head or shank orientation
  4. Limit track pressure at the escapement
  5. Detect release and clear jams safely
Review your assembly component ↗

SEVERAL ASSEMBLY INPUTS

Feeding more than one component into the same cycle?

A multi-component cell must coordinate each feeder, buffer, verification point and recipe around the complete build sequence. The slowest or least stable feed path determines the usable cycle.

Plan a multi-component feeding and assembly cell

PROJECT ASSESSMENT

Define the component presentation before you lock the assembly-station design.

We will help define the right starting architecture, the evidence needed for selection and the interfaces that belong in the project scope.

Discuss your project
Call project team · 01844 617223